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H2Gen® efficiently converts steam into hydrogen using off-gas to drive the reaction, offering a commercially available, ready-to-use solution for meeting sustainable hydrogen requirements. H2Gen requires no electricity for the reactor, optimizes balance of plant and enables hard-to-abate industries to achieve decarbonization goals while benefiting from:

  • Low Total Cost of Ownership (TCO): Requires no renewable electricity, offers scale flexibility and simplifies processes.
  • Feedstock Versatility: Utilizes variable feedstocks and off-gases to decarbonize hard-to-abate sectors.
  • Localized Production: Eliminates the need to transport gases, reducing costs, logistics concerns and emissions.
  • Modular Design: Deploys quickly with shop-fabricated configurations tailored to customer needs.

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Utility’s H2Gen plant: A modular, scalable solution for localized hydrogen production

H2Gen Applications

An ideal solution for many applications, H2Gen delivers clean, reliable hydrogen tailored to diverse industries:

  • Industrial Processes: Provides dependable hydrogen for chemical production, refining and metal processing.
  • Transportation: Delivers clean, low-carbon hydrogen to power fuel cell and H2 ICE vehicles.
  • Energy Storage: Acts as a renewable energy storage medium, converting surplus energy into hydrogen for later use.
  • Municipal Use: Supports urban infrastructure and enables hydrogen adoption with scalable hydrogen solutions for cleaner energy in smart cities and public projects.

Input/Output Overview: How H2Gen Works

H2Gen operates by utilizing two key inputs: water (in the form of steam) and off-gas from industrial processes. Through its innovative design, the system efficiently converts these inputs into two valuable outputs:

  • Hydrogen: Produced in a single step without requiring electricity, this hydrogen is ready for use in industrial, mobility and energy applications.
  • Enriched carbon dioxide (CO2): A concentrated CO2 stream that can be captured for reuse or storage, offering an additional pathway to decarbonization.

Utility Product Diagrams H2Gen-1

This seamless process eliminates the need for additional purification steps, optimizing efficiency and reducing operational costs.

H2Gen General Specifications

  • Hydrogen Purity: >99%
  • Energy Input: Powered primarily by the electrochemical reaction between steam and off-gas, eliminating the need for renewable or grid power
  • Standardized Reactor Design: Factory-manufactured for high productivity, low cost and short manufacturing lead times
  • Environmental Impact: Reduced emissions, low-to-negative carbon intensity energy
  • ISO Container Housing: Scalable units supporting applications ranging from 2.5 TPD to 250 TPD with compact, transportable designs tailored to diverse industrial needs
  • Production Capacity: Customizable for specific needs
  • Footprint: Compact modular units adaptable to various environments
  • Environmental Impact: Reduced emissions, low-to-negative carbon intensity energy

Simplified Process Flow: Inputs, Transformations and Outputs

The H2Gen process flow leverages advanced engineering to seamlessly convert off-gas and steam into hydrogen and enriched CO2. The process is designed for efficiency, modularity and adaptability, ensuring optimal performance in diverse industrial environments.

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Key Process Stages:

  1. Off-Gas Pre-Processing: Off-gas enters the system and undergoes pre-treatment to remove particulates, moisture and contaminants. This ensures a clean feedstock for the reactor.
  2. Steam Integration: Water, in the form of steam, is introduced and carefully regulated to balance the reaction dynamics within the system.
  3. Solid Oxide Reactor: The heart of the system, this proprietary reactor uses a solid oxide membrane to facilitate the conversion of steam and off-gas into hydrogen and CO2 in a single step, without mixing the streams directly.
  4. Hydrogen Purification: The produced hydrogen is separated and condensed, delivering >99% purity without the need for external purification systems like PSA beds.
  5. Enriched CO2 Stream: A concentrated stream of CO2 exits the reactor, ready for capture or reuse, aligning with decarbonization goals.

This streamlined process allows H2Gen to deliver industry-leading performance with a smaller footprint and lower costs compared to traditional methods.

 

Reactor Design and Capacity: Scalable Solutions for Every Need

H2Gen’s innovative reactor design offers unmatched flexibility and efficiency, catering to a wide range of applications. From small-scale setups for biogas-to-hydrogen production to large industrial capacities, our reactors deliver exceptional performance with minimal operational costs.

 

Small-Scale Applications: 1-5 TPD

Single or Two-Reactor Plants: Ideal for biogas-to-mobility applications, utilizing one or two reactors for cost-efficient hydrogen production.

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Large-Scale Applications: 50-500 TPD

Multiple Reactor Configurations: Multiple reactors are connected to achieve large plant capacities, maintaining a small footprint and competitive costs. Stacked cell modules are engineered for efficiency, scalability and optimized hydrogen production, forming the core of H2Gen’s reactor design.

 

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Our Project Solutions Team Can Provide You with Detailed Scenario Reports Based on Different Gas Compositions

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H2Gen Applications

An ideal solution for many applications, H2Gen delivers clean, reliable hydrogen tailored to diverse industries:

  • Industrial Processes: Provides dependable hydrogen for chemical production, refining and metal processing.
  • Transportation: Delivers clean, low-carbon hydrogen to power fuel cell and H2 ICE (Internal Combustion Engine) vehicles.
  • Energy Storage: Acts as a renewable energy storage medium, converting surplus energy into hydrogen for later use.
  • Municipal Use: Supports urban infrastructure and enables hydrogen adoption with scalable hydrogen solutions for cleaner energy in smart cities and public projects.

Watch H2Gen in Action

See our H2Gen plant operating at an active steel mill, efficiently producing hydrogen from water using blast furnace gas—without electricity.

Capitalize on the convergence of environmental and business objectives

H2Gen is more than a product—it’s a commitment to a cleaner, greener future. Whether you’re an industry leader, a renewable energy advocate or a government seeking sustainable solutions, H2Gen empowers you to take the next step toward energy independence and a zero-emission future. Contact us today to explore how H2Gen can meet your industrial or mobility needs.